When it comes to constructing industrial structures, there are two primary methods: prefabricated buildings construction and precast construction. Prefabricated buildings construction involves assembling prefabricated components at a manufacturing facility and then transporting them to the site for final assembly. On the other hand, precast construction entails casting components in a pre-made mould or cast and then allowing them to cure in a controlled environment before transporting them to the construction site for assembly.
Although both techniques have their advantages and disadvantages, there are some key differences between the two. Understanding these differences can help you determine which method is best for your construction project.
What Is a Prefabricated Building?
A prefabricated building is a structure that is manufactured off-site in a factory and then transported to the construction site for assembly. This process involves creating building components, such as walls, floors, and roofs, in a controlled environment and then transporting them to the construction site for assembly. The components are designed and produced to meet the project specifications and can be made from a variety of materials, including wood, steel, and concrete.
What Is a Precast Building?
A precast building is a type of building that is constructed using precast concrete components. In this process, concrete is cast into a mould off-site and then transported to the construction site for assembly. Precast components are made in a precasting yard or factory and can include everything from walls and columns to stairs and beams. Once the components have been cast and cured, they are transported to the construction site and lifted into place using a crane.
Benefits of Precast Buildings
There are several benefits to using precast concrete components in construction:
Benefits of Prefabricated Buildings
While precast buildings have their advantages, prefabricated buildings offer even more benefits:
Prefab metal buildings, in particular, have become increasingly popular in recent years due to their affordability, durability, and energy efficiency. They are an excellent option for a wide range of projects, from commercial buildings and industrial buildings to residential homes.
In conclusion, both precast and prefabricated buildings construction methods have their advantages, but prefabricated construction is generally considered to be a better option for many projects. Prefabricated buildings generally offer greater versatility, mobility, speed, and environmental benefits, making them an ideal choice for modern construction projects. If you are planning a construction project, consider using prefabricated buildings construction to save time, reduce costs, and create a sustainable, high-quality building. Erectors, Inc. is the Northwest’s premier metal building erector. Call us today to find out how we can help with your PEMB project!
Whether you own a personal plane, or have a commercial aviation business, choosing the right type of hangar can make a big difference in the safety and security of your aircraft. Among the different types of aircraft hangars available, pre-engineered metal buildings have become a popular choice due to their durability, flexibility, and cost-effectiveness. In this blog post, we will discuss why you should consider using pre-engineered metal buildings for your aircraft hangar and what to look for in an aircraft hangar erector: you need a safe and secure place to store it when it’s not in use. A well-designed PEMB hangar can protect your aircraft from the elements, keep it secure, and even provide space for your business, maintenance and repairs. In this post, we’ll explore the benefits of prefab aircraft hangars made from metal.
What Are The Requirements Of A Good Aircraft Hangar Site?
Before we dive into the advantages of metal airplane hangars, let’s first consider what makes a good location for an aviation hangar. Here are seven requirements to keep in mind:
Size: The site needs to be large enough to accommodate the size of your aircraft, as well as any additional space you need for maintenance and storage.
Accessibility: You should be able to easily access the site with your aircraft, as well as any vehicles or equipment you need to use.
Zoning: Make sure that the site is properly zoned for aviation use, and that you obtain any necessary permits.
Wind and weather: The site should be relatively sheltered from high winds and other extreme weather conditions that could damage your aircraft.
Drainage: Good drainage is essential to prevent water from pooling around your aircraft and causing damage.
Security: The site should be secure, with fencing, gates, and/or security cameras to deter theft and vandalism.
Utilities: Depending on your needs, you may require access to electricity, water, and/or sewage facilities.
Why Are Metal Buildings Best For Aircraft Hangars
Now that you know what to look for in a good site for your private airplane hangar, let’s talk about why metal buildings are an excellent choice for aircraft hangars. Here are the top reasons:
Clear Span Framing and Customizable Doors
Pre-engineered metal buildings are highly customizable, making them perfect for airplane hangars. With various door options available, you can design your hangar exactly how you want it to fit any aircraft. Clear span framing also allows for wide open spaces, which means no interior columns or supports to interfere with aircraft movement.
The inside of your hangar is just as important as the outside. With customizable prefab metal airplane hangar buildings, you can make the inside of the building fit your needs. You can easily add mezzanines, maintenance areas, and office space to your building design, as well as multiple door systems. With these highly customizable options, all administrative, operational, maintenance, warehousing, and equipment storage areas can be put under one roof.
Steel structures can be designed with a green building strategy in mind, providing cost savings and saving energy. Prefab metal buildings are typically made from recycled materials, which reduces the amount of waste produced during the construction process. Additionally, the steel used in these buildings is 100% recyclable, making it an environmentally friendly choice.
One of the benefits of pre-engineered metal buildings is that they are easy to expand. If you need more space in the future, it's easier to add onto a metal building than it is with more traditional building materials and designs. When designing your hangar, it's usually a good idea to plan for future expansion, especially if you plan to grow your business or add to your aircraft collection.
Types of Hangars: Arched vs. Rigid Frame
There are two main types of metal hangars: arched and rigid frame. Rigid frame hangars look like big, rectangular-shaped buildings with roofs that slope slightly. These metal hangars are fully enclosed and offer your aircraft maximum protection against the elements and theft. The alternative, arched hangars usually don't have doors, making it easier to take your planes out if you do it often. While they don't offer as much protection from the weather, they do have a lot of space, which makes it much easier to maneuver a plane underneath the hangar.
As we’ve shown, pre-engineered metal buildings are the perfect choice for aircraft hangars due to their highly customizable options, clear span framing, and expandability. With these buildings, you can design your hangar exactly how you want it, and they are also environmentally friendly, providing cost savings and energy efficiency. Whether you own a personal aircraft or run an airport operation, a pre-engineered metal building for your aircraft hangar is an investment you won't regret.
What to Look For in an Aircraft Hangar Erector?
Now that you know why metal buildings are a great choice for your aircraft hangar, you’ll want to choose an experienced and reliable contractor to erect your prefab aircraft hangar. Choosing the right aircraft hangar erector is crucial to ensuring the safety and longevity of your aircraft hangar. Here are four things to look for when choosing an aircraft hangar erector:
Experience: Look for an aircraft hangar erector with extensive experience in constructing metal buildings.
Reputation: Choose an erector with a good reputation in the industry and a track record of successful projects.
Safety Measures: The erector should prioritize safety and follow all safety measures during the construction process.
Quality of Work: Look for an erector who provides high-quality workmanship and uses quality materials.
Communication: A good aircraft hangar erector will keep you informed throughout the construction process, answering any questions or concerns you may have along the way.
In conclusion, a pre-engineered metal building is an excellent choice for your aircraft hangar. Not only are they durable, versatile, and energy-efficient, but they can also be customized to suit your specific needs. Erectors, Inc. has years of experience erecting PEMB Hangars and is the Northwest’s go-to erector for these types of projects. Call us today if you’re looking for an experienced, professional and respected erector of metal airplane hangars.
Metal building design has come a long way from its traditional roots of being a practical and cost-effective solution for industrial buildings or commercial buildings. Today, metal buildings are sought after for their sleek and modern aesthetics, sustainable attributes, and versatile design possibilities. Whether you are looking to build a new industrial plant, commercial space, or custom home, there are plenty of metal building design ideas to explore. In this blog post, we will showcase some of the most creative and inspiring metal building design ideas that can help you bring your vision to life.
The metal building design has become increasingly popular in recent years due to its cost-effectiveness and durability. It is not just limited to warehouses and factories; it can be used for a wide range of structures, including schools, churches, and even art galleries. In this blog post, we will explore some creative metal building design ideas that are sure to inspire you. We will divide the post into three sections, covering industrial metal building ideas, commercial metal building ideas, and how to choose a metal building erector.
Industrial Metal Building Ideas:
Metal buildings are an excellent choice for industrial purposes because of their strength and durability. Here are five industrial metal building ideas:
Metal buildings can be customized to meet the specific needs of a factory. The design can be modified to include loading docks, overhead doors, and high ceilings to accommodate heavy machinery and large equipment.
Processing facilities require a controlled environment that is free from contamination. A metal building's design can be modified to include insulation and HVAC systems to ensure a controlled environment for food processing, pharmaceuticals, and other industries that require specific temperature control.
Metal buildings are a perfect choice for delivery hubs as they can be designed with large doors and loading docks. A metal building's design can be customized to fit specific delivery needs, including refrigeration systems for food storage.
Data centers require a controlled environment with low humidity and temperature. Metal buildings can provide an ideal environment with the use of insulation and HVAC systems. The design can be customized to include raised floors for cabling and electrical access.
Metal buildings can provide an ideal solution for storage facilities with their flexibility in design. The design can be modified to include mezzanines, partition walls, and overhead doors to accommodate different storage needs.
Commercial Metal Building Ideas
Metal buildings can be used for a wide range of commercial purposes, including schools, churches, and retail buildings. Here are some commercial metal building ideas:
Auto Shops and Car Washes
Metal buildings are an excellent choice for auto shops and car washes due to their strength and durability. The design can be modified to include large doors, overhead cranes, and a strong concrete floor to accommodate the needs of an auto shop.
Metal buildings are a cost-effective solution for building schools. They can be designed to include double-story buildings, large grounds, and multiple windows, providing a comfortable learning environment for students.
Metal buildings are perfect for building churches due to their strength and flexibility in design. The design can be customized to include a large prayer hall with a high ceiling, insulation, and an HVAC system to provide a comfortable environment for worshipers.
Metal buildings are an excellent choice for building retail buildings due to their flexibility in design. The design can be customized to include personalized malls or infinite retail shops to give customers an unforgettable shopping experience.
Performing Arts Venues
Metal buildings are an excellent choice for building performing arts theatres due to their strength and flexibility in design. The design can be customized to include a large auditorium with insulation and an HVAC system to provide a comfortable environment for performers and audiences.
How to Choose a Metal Building Erector
Experience: Look for a metal building erector who has a proven track record of successfully completing projects similar to yours. This will give you peace of mind knowing that they have the necessary skills and expertise to handle your project.
Safety: Ensure that the metal building erector adheres to industry standards and regulations and has a reputation for maintaining a safe job site. This will ensure that your building is completed safely, and meets your expectations.
Cost: Compare quotes from different metal building erectors to find one that offers a fair price without compromising on quality. Beware of contractors who offer significantly lower prices as they may cut corners or use inferior materials.
Communication: Choose a metal building erector who communicates clearly and regularly throughout the project. This will help you stay informed about the progress and any issues that arise, allowing you to make informed decisions.
Metal frame buildings, also known as steel frame buildings, are structures made of steel beams and columns. The metal framing construction process has become increasingly popular due to the benefits that steel offers, such as strength, durability, and cost-effectiveness. They are a popular choice for commercial and industrial construction, as they offer a wide range of benefits. The steel frame building construction process is a complex and detailed process that requires careful planning and execution to ensure a successful outcome. In this blog post, we will discuss the steel building construction process and the steps involved.
The metal framing construction process involves several stages of construction, from planning to finishing. In general, the process involves planning and engineering, ordering materials, manufacturing, preparing the site, delivery of materials, erection, construction, and finishing. Each stage requires a high level of expertise and coordination to ensure that the building is constructed according to plan, on time, and within budget.
Steel Building Construction Process
The construction of steel frame buildings involves several stages, from planning and engineering to erection and finishing. The process starts with a design concept that is developed into detailed engineering drawings. These drawings are used to order the steel components and other building materials. Once the materials arrive on the construction site, the steel structure is erected, and the building is completed with the installation of electrical and plumbing systems, insulation, and interior finishes.
Steps for Metal or Steel Building Construction Process
The metal or steel building construction process can be divided into several stages, each of which has its own set of steps. These stages are planning, engineering, ordering, manufacturing, preparing, delivery, erection, construction, and finishing. Let's take a closer look at each of these stages:
The first step in steel frame building construction is planning. The planning stage involves developing a design concept and determining the building's purpose, size, and location. Architects and engineers are involved in this stage to ensure that the building meets local building codes and regulations. This involves the preparation of a comprehensive plan that outlines the design, budget, and timeline for the project. The plan should include the scope of the project, site location, permits, zoning regulations, and building codes. The planning stage is critical, as it sets the foundation for the entire construction process.
The second step in the steel frame building construction process is engineering. This involves the preparation of structural and architectural drawings, which serve as a guide for the construction team. The drawings must meet local building codes and regulations and be approved by a licensed engineer or architect. During the engineering stage, detailed drawings and calculations are prepared to determine the size and placement of the steel components. This stage can take several weeks to several months, depending on the complexity of the project.
Once the engineering drawings are complete, the steel components and other building materials are ordered. This involves ordering the necessary steel, metal panels, insulation, and other building materials. It is important to order the materials in advance to ensure that they are delivered on time and are available when needed. The lead time for orders can vary greatly depending on the availability of materials and the size of the project.
The fourth step in the steel frame building construction process is manufacturing. This involves the fabrication of the steel frame, metal panels, and other components of the building. The manufacturing process may take several weeks or months, depending on the size and complexity of the building.
Preparing the Site
The fifth step in the steel frame building construction process is preparing the site. This involves clearing the site, grading the land, and preparing the foundation. The foundation must be constructed according to the structural drawings and must be strong enough to support the weight of the building.
Once the steel components and other building materials are ready, they are delivered to the construction site. This involves coordinating the delivery of steel, metal panels, and other building materials to the construction site. It is important to ensure that the materials are delivered on time and are stored properly on site.
The erection stage involves the assembly of the steel components to form the building's frame. This involves the assembly of the steel frame and the installation of the metal panels. The steel frame must be erected according to the structural drawings, and the metal panels must be installed properly to ensure that the building is weather-tight.
This stage can take several days to several weeks, depending on the size and complexity of the project. Specialized trades, such as ironworkers and crane operators, may be required during this stage.
During the construction stage, the building is completed with the installation of the electrical and plumbing systems, the insulation, and the interior finishes. The construction stage may take several months, depending on the size and complexity of the building.
The finishing stage involves the final touches, such as painting, landscaping, the installation of doors, and windows, and the installation of fixtures and furnishings and other finishing touches. The finishing stage is critical, as it gives the building its final appearance and functionality.
In conclusion, the metal frame building construction process is a complex and detailed process that requires careful planning and execution. Each stage of the process is critical, and each step must be executed with precision and expertise to ensure a successful outcome. By following these steps, you can ensure that your project is completed on time and within budget, while also meeting local building codes and regulations; metal frame buildings can be constructed efficiently and effectively, providing a durable and cost-effective solution for commercial and industrial constructions.
Metal buildings have been around for decades and have become a popular choice for construction due to their durability and cost-effectiveness. However, construction safety should always be the top priority in any building project, including metal building construction. In this blog post, we will explore the importance of safety in metal building construction and provide some tips for ensuring a safe work environment on construction sites. Safety is Erectors' top priority, and we are noted among our industry as having an excellent safety record. We go above and beyond in terms of safety measures and precautions so that buildings are erected safely and efficiently.
Construction Safety on Steel Building Erection Sites
Steel building erection sites can be dangerous places if proper construction safety precautions are not taken. Falls, electrical hazards, and equipment accidents are just a few of the potential dangers that can occur. However, by following OSHA construction standards and implementing construction site safety management plans, these hazards can be minimized or eliminated.
One important aspect of construction site safety is the use of personal protective equipment (PPE). All workers on a steel building erection site should be equipped with the necessary PPE, such as hard hats, safety glasses, steel-toed boots, and gloves. This equipment can protect workers from head injuries, eye injuries, foot injuries, and hand injuries.
Another important aspect of construction site safety is equipment safety. All equipment used on a steel building erection site should be inspected regularly to ensure that it is in good working condition. In addition, only trained and authorized workers should be allowed to operate equipment such as cranes, forklifts, and aerial lifts.
Erectors, Inc. has a dedicated safety manager who is responsible for overseeing all aspects of site safety management. This includes developing and implementing site-specific safety plans, conducting safety training for workers, and monitoring compliance with OSHA construction standards. We prevent falls by implementing fall protection systems, such as guardrails, safety nets, and personal fall arrest systems. We also ensure that all workers are provided with appropriate personal protective equipment, including hard hats, gloves, safety glasses, and steel-toed boots. In addition to fall protection systems, Erectors takes other safety measures, such as controlling electrical hazards, managing material handling, and ensuring proper equipment operation and compliance with training recommendations. We perform regular safety inspections to identify and correct potential hazards before accidents can occur.
Facts about Steel Building Safety
There are several facts about steel building safety that are important to know. For example, steel buildings are not immune to fire hazards. In fact, steel can melt and buckle under high temperatures, which can cause the building to collapse. Therefore, it is important to take steps to prevent fires from starting and to have fire suppression systems in place.
Another important fact about steel building safety is the risk of falls. Falls from heights are one of the leading causes of death and injury on construction sites. Workers who are working at heights should always be properly secured with fall protection equipment such as harnesses, lanyards, and anchor points.
It is also important to note that steel buildings can be affected by extreme weather conditions. For example, high winds can cause the building to sway and potentially collapse. Therefore, it is important to design and construct steel buildings to withstand the local weather conditions.
Tips to assist in safe metal building construction
Here are some tips to help ensure safe metal building construction:
In conclusion, safety is of utmost importance in metal building construction and maintenance. At Erectors, safety is our number one priority, and our reputation reflects our excellent safety record. We go above and beyond in terms of safety measures and precautions. Safety on steel building erection sites is crucial to prevent accidents, injuries, and fatalities. Erectors have a dedicated safety manager who is responsible for developing and implementing site safety management plans that meet OSHA construction standards. Our safety manager ensures that all workers on the site are aware of potential hazards and are trained to handle them safely, minimizing and/or eliminating risks so that workers are safe and productive.
Steve Baer is the Owner of Erectors, Inc.